New Holland L565 LX565 LX665 Skid Steer Repair Service Manual - IMPROVED - DOWNLOAD
Description
This is the Complete Factory New Holland L565, LX565 & LX665 Skid Steer Loader Repair Service Manual.
IMPROVED PDF MANUALS HAVE: Bookmarks, Searchable Text, Index and Improved Quality.
This technical manual includes instructions to maintain ......
Additional details
This is the Complete Factory New Holland L565, LX565 & LX665 Skid Steer Loader Repair Service Manual.
IMPROVED PDF MANUALS HAVE: Bookmarks, Searchable Text, Index and Improved Quality.
This technical manual includes instructions to maintain and service your L565, LX565 & LX665 Skidsteer Loader using detailed diagrams and manufacturers specifications.
Navigation is simple with chapter bookmarks and ability to search by keyword.
Print out entire manual or just what you'll be working on.
* INSTANT DOWNLOAD - NO WAITING
* LANGUAGE: English
* FORMAT: PDF
* PAGES: 829
* COMPATIBLE: All Versions of Windows & Mac
* SEARCHABLE - BOOKMARKED - INDEXED
Completely Bookmarked chapters for easy navigation that allow you to identify the service repair procedures in the quickest time possible.
Comprehensive illustrations, exploded diagrams, drawings and photos guide you through the service repair procedures.
This manual is Indexed, Bookmarked and Searchable.
CONTENTS:
SECTION 1- GENERAL INFORMATION
INTRODUCTION . . . . . . . . . . . . . 1-2
SAFETY INFORMATION
Precautionary Statements. . . . . . . . . . . 1-3
Safety Precaution Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Decals . . . . . . . . . . . . 1-8
General Safety Information . . . . . . . 1-12
HARDWARE TORQUE SPECIFICATIONS CHART . . . . . . . . . . . . . . . 1-15
HYDRAULIC TUBE AND FITTING INSTALLATION . . . . . . . . . . . . . . . 1-17
HYDRAULIC TUBE AND FITTING TORQUE SPECIFICATIONS . . . 1-17
PROPERLY SUPPORTING A RAISED MACHINE . . . . . . . . . . . . . . . . 1-18
CAB AND BOOM TILT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
CRANING THE SKID-STEER LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
DRILLING HOLES IN OVERHEAD DASH . . . . . . . . . . . . . . . . . . . . . . . . 1-28
ADAPTING ATTACHMENTS REQUIRING 12V ELECTRICAL
POWER . . . . . . . . . . . . . . . . . . . . . . 1-28
HYDRAULIC SYSTEM COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
ACCESSORY RELAY AND ENGINE FUSE BLOCK . . . . . . . . . . . . . . . 1-31
SPECIFICATIONS . . . . . . . . . . . . . 1-32
INDEX . . . . . . . . . . . . . . . . . . . . . . . 1-37
SECTION 2 - ENGINE
GENERAL ENGINE INFORMATION . . . . . . . . . . . . . . . . . . . 2-2
ENGINE MODEL AND SERIAL NUMBER LOCATION . . . . 2-4
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
GENERAL ENGINE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
ENGINE REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
ENGINE DISMANTLING SEQUENCE. . . . . . . . . . . . . . . . . . 2-28
DISASSEMBLY, INSPECTION, FITS, AND CLEARANCES OF COMPONENT ASSEMBLIES 2-36
REINSTALLATION OF ENGINE INTO LOADER FRAME 2-77
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
TURBOCHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-104
ELECTRICAL SYSTEMS - ALTERNATOR AND STARTER . . . . . . . . . . . . 2-119
STARTER MOTOR TROUBLESHOOTING . . . . . . . . . . . . 2-133
MAXIMUM CIRCUIT RESISTANCE . . . . . . . . . . . . . . . . . . 2-154
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-155
LABOR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-156
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-161
SECTION 3 - ELECTRICAL SYSTEM
GENERAL ELECTRICAL INFORMATION . . . . . . . . . . . . . . 3-2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
ADVANCED WARNING SYSTEM EARLY MODEL - SILVER FRAME . . . . . . 3-15
ADVANCED WARNING SYSTEM LATER MODEL - GOLD FRAME . . . . . . . . . 3-55
ELECTRICAL CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-90
REMOVAL, INSTALLATION, AND WIRING OF ELECTRICAL COMPONENTS . . . . . . . . . . . . 3-103
FUEL SYSTEM COMPONENTS . . . . . . . . . . . . . . . . . . . . . 3-130
WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-141
ELECTRICAL SYSTEMS - ALTERNATOR AND STARTER . . . . . . . . . . . . . 3-150
MAXIMUM CIRCUIT RESISTANCE . . . . . . . . . . . . . . . . . . 3-185
LABOR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-186
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-187
SECTION 4 - FINAL DRIVE, AXLES, BRAKES, GEARBOXES
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
FINAL DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
GEARBOXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
LABOR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58
SECTION 5 - HYDROSTATIC SYSTEM AND STEERING SYSTEM
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
HYDROSTATIC DRIVE SYSTEM TESTING . . . . . . . . . . . . 5-8
HYDROSTATIC PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Inspection (parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
HYDROSTATIC MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Inspection (parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-71
HYDRAULIC SYSTEM CLEANING . . . . . . . . . . . . . . . . . . 5-73
START-UP PROCEDURE AFTER REBUILD . . . . . . . . . . 5-76
CHARGE CHECK VALVE REMOVAL AND REPLACEMENT . . . . 5-78
STEERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-80
Hydrostatic System Controls . . . . . . . . . . . . . . . . . . . . 5-80
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-81
Reassembly-Adjustment . . . . . . . . . . . . . . . . . . . . . . . 5-86
Adjustment-Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-91
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-96
SECTION 6 - HYDRAULIC SYSTEM
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
HYDRAULIC SYSTEM COMPATIBILITY . . . . . . . . . . . . . . . 6-4
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
HYDRAULIC SYSTEM TESTING . . . . . . . . . . . . . . . . . . . . 6-15
CONTROL VALVE (with Bolt-On Solenoid Blocks) . . . 6-40
CONTROL VALVE (with Threaded Solenoid Ports) . . . 6-51
HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
CYLINDERS, BOOM AND BUCKET . . . . . . . . . . . . . . . . . 6-80
HYDRAULIC COOLING, FILTER, RESERVOIR SYSTEM . . . . 6-100
LABOR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-112
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-113
SECTION 7 - SEAT, CAB, ROPS, BOOM LOCK, BOOM, ATTACHMENT MOUNTING PLATE
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
CAB INNER SHELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
ROPS FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
BOOM LOCK PIN LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
BOOM, UPPER AND LOWER LINK . . . . . . . . . . . . . . . . . . . 7-40
ATTACHMENT MOUNTING PLATES -- ROUND BAR AND SQUARE BAR . .. . . . 7-59
LABOR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-79
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-80
SECTION 8 - OPTIONAL EQUIPMENT
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
ARM PADS FOR CAB SIDE PANELS . . . . . . . . . . . . . . . . . . 8-8
ARMRESTS FOR DELUXE SEAT . . . . . . . . . . . . . . . . . . . . . . 8-9
AUXILIARY BOOM HYDRAULICS . . . . . . . . . . . . . . . . . . . . 8-10
BACK-UP ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
BLOCK HEATER (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
ELECTRIC POWER SUPPLY (12 volt, 15 amp) . . . . . . . . 8-39
EXHAUST (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40
HAND CONTROLS (Right Hand Only) . . . . . . . . . . . . . . . . 8-42
HAND CONTROLS (Left Hand and Valve Linkage) . . . . 8-43
HEATER/DEFROSTER (Cab) . . . . . . . . . . . . . . . . . . . . . . . . 8-45
HIGH FLOW HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . 8-52
HORN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-61
ROAD/WORK LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-63
SHOULDER BELT (Seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-68
SLOW-MOVING VEHICLE (SMV) SIGN KIT . . . . . . . . . . . 8-69
TIRES/WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-70
WARNING LIGHT (Rotary Beacon) . . . . . . . . . . . . . . . . . . . 8-73
WARNING LIGHTS (Four-Way Flashers/Turn Signal) . . 8-76
REAR COUNTERWEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . 8-80
LABOR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-81
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-83
There are lots of pictures, diagrams, illustrations and charts.
Mechanical details and step-by-step instructions you will need are included.
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Tags: Ford New Holland L565 LX565 LX665 Skid Steer Skidsteer Loader Repair Shop Workshop Technical Service Maintenance Troubleshoot Trouble shoot fix DIY Diagnostic overhaul Original Equipment Manufacturer OEM wsm fsm Manual Manuals Instant Download Immediate downloads pdf free book ebook ebooks
IMPROVED PDF MANUALS HAVE: Bookmarks, Searchable Text, Index and Improved Quality.
This technical manual includes instructions to maintain and service your L565, LX565 & LX665 Skidsteer Loader using detailed diagrams and manufacturers specifications.
Navigation is simple with chapter bookmarks and ability to search by keyword.
Print out entire manual or just what you'll be working on.
* INSTANT DOWNLOAD - NO WAITING
* LANGUAGE: English
* FORMAT: PDF
* PAGES: 829
* COMPATIBLE: All Versions of Windows & Mac
* SEARCHABLE - BOOKMARKED - INDEXED
Completely Bookmarked chapters for easy navigation that allow you to identify the service repair procedures in the quickest time possible.
Comprehensive illustrations, exploded diagrams, drawings and photos guide you through the service repair procedures.
This manual is Indexed, Bookmarked and Searchable.
CONTENTS:
SECTION 1- GENERAL INFORMATION
INTRODUCTION . . . . . . . . . . . . . 1-2
SAFETY INFORMATION
Precautionary Statements. . . . . . . . . . . 1-3
Safety Precaution Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Decals . . . . . . . . . . . . 1-8
General Safety Information . . . . . . . 1-12
HARDWARE TORQUE SPECIFICATIONS CHART . . . . . . . . . . . . . . . 1-15
HYDRAULIC TUBE AND FITTING INSTALLATION . . . . . . . . . . . . . . . 1-17
HYDRAULIC TUBE AND FITTING TORQUE SPECIFICATIONS . . . 1-17
PROPERLY SUPPORTING A RAISED MACHINE . . . . . . . . . . . . . . . . 1-18
CAB AND BOOM TILT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
CRANING THE SKID-STEER LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
DRILLING HOLES IN OVERHEAD DASH . . . . . . . . . . . . . . . . . . . . . . . . 1-28
ADAPTING ATTACHMENTS REQUIRING 12V ELECTRICAL
POWER . . . . . . . . . . . . . . . . . . . . . . 1-28
HYDRAULIC SYSTEM COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
ACCESSORY RELAY AND ENGINE FUSE BLOCK . . . . . . . . . . . . . . . 1-31
SPECIFICATIONS . . . . . . . . . . . . . 1-32
INDEX . . . . . . . . . . . . . . . . . . . . . . . 1-37
SECTION 2 - ENGINE
GENERAL ENGINE INFORMATION . . . . . . . . . . . . . . . . . . . 2-2
ENGINE MODEL AND SERIAL NUMBER LOCATION . . . . 2-4
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
GENERAL ENGINE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
ENGINE REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
ENGINE DISMANTLING SEQUENCE. . . . . . . . . . . . . . . . . . 2-28
DISASSEMBLY, INSPECTION, FITS, AND CLEARANCES OF COMPONENT ASSEMBLIES 2-36
REINSTALLATION OF ENGINE INTO LOADER FRAME 2-77
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
TURBOCHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-104
ELECTRICAL SYSTEMS - ALTERNATOR AND STARTER . . . . . . . . . . . . 2-119
STARTER MOTOR TROUBLESHOOTING . . . . . . . . . . . . 2-133
MAXIMUM CIRCUIT RESISTANCE . . . . . . . . . . . . . . . . . . 2-154
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-155
LABOR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-156
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-161
SECTION 3 - ELECTRICAL SYSTEM
GENERAL ELECTRICAL INFORMATION . . . . . . . . . . . . . . 3-2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
ADVANCED WARNING SYSTEM EARLY MODEL - SILVER FRAME . . . . . . 3-15
ADVANCED WARNING SYSTEM LATER MODEL - GOLD FRAME . . . . . . . . . 3-55
ELECTRICAL CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-90
REMOVAL, INSTALLATION, AND WIRING OF ELECTRICAL COMPONENTS . . . . . . . . . . . . 3-103
FUEL SYSTEM COMPONENTS . . . . . . . . . . . . . . . . . . . . . 3-130
WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-141
ELECTRICAL SYSTEMS - ALTERNATOR AND STARTER . . . . . . . . . . . . . 3-150
MAXIMUM CIRCUIT RESISTANCE . . . . . . . . . . . . . . . . . . 3-185
LABOR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-186
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-187
SECTION 4 - FINAL DRIVE, AXLES, BRAKES, GEARBOXES
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
FINAL DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
GEARBOXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
LABOR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58
SECTION 5 - HYDROSTATIC SYSTEM AND STEERING SYSTEM
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
HYDROSTATIC DRIVE SYSTEM TESTING . . . . . . . . . . . . 5-8
HYDROSTATIC PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Inspection (parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
HYDROSTATIC MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Inspection (parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-71
HYDRAULIC SYSTEM CLEANING . . . . . . . . . . . . . . . . . . 5-73
START-UP PROCEDURE AFTER REBUILD . . . . . . . . . . 5-76
CHARGE CHECK VALVE REMOVAL AND REPLACEMENT . . . . 5-78
STEERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-80
Hydrostatic System Controls . . . . . . . . . . . . . . . . . . . . 5-80
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-81
Reassembly-Adjustment . . . . . . . . . . . . . . . . . . . . . . . 5-86
Adjustment-Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-91
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-96
SECTION 6 - HYDRAULIC SYSTEM
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
HYDRAULIC SYSTEM COMPATIBILITY . . . . . . . . . . . . . . . 6-4
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
HYDRAULIC SYSTEM TESTING . . . . . . . . . . . . . . . . . . . . 6-15
CONTROL VALVE (with Bolt-On Solenoid Blocks) . . . 6-40
CONTROL VALVE (with Threaded Solenoid Ports) . . . 6-51
HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
CYLINDERS, BOOM AND BUCKET . . . . . . . . . . . . . . . . . 6-80
HYDRAULIC COOLING, FILTER, RESERVOIR SYSTEM . . . . 6-100
LABOR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-112
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-113
SECTION 7 - SEAT, CAB, ROPS, BOOM LOCK, BOOM, ATTACHMENT MOUNTING PLATE
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
CAB INNER SHELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
ROPS FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
BOOM LOCK PIN LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
BOOM, UPPER AND LOWER LINK . . . . . . . . . . . . . . . . . . . 7-40
ATTACHMENT MOUNTING PLATES -- ROUND BAR AND SQUARE BAR . .. . . . 7-59
LABOR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-79
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-80
SECTION 8 - OPTIONAL EQUIPMENT
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
ARM PADS FOR CAB SIDE PANELS . . . . . . . . . . . . . . . . . . 8-8
ARMRESTS FOR DELUXE SEAT . . . . . . . . . . . . . . . . . . . . . . 8-9
AUXILIARY BOOM HYDRAULICS . . . . . . . . . . . . . . . . . . . . 8-10
BACK-UP ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
BLOCK HEATER (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
ELECTRIC POWER SUPPLY (12 volt, 15 amp) . . . . . . . . 8-39
EXHAUST (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40
HAND CONTROLS (Right Hand Only) . . . . . . . . . . . . . . . . 8-42
HAND CONTROLS (Left Hand and Valve Linkage) . . . . 8-43
HEATER/DEFROSTER (Cab) . . . . . . . . . . . . . . . . . . . . . . . . 8-45
HIGH FLOW HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . 8-52
HORN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-61
ROAD/WORK LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-63
SHOULDER BELT (Seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-68
SLOW-MOVING VEHICLE (SMV) SIGN KIT . . . . . . . . . . . 8-69
TIRES/WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-70
WARNING LIGHT (Rotary Beacon) . . . . . . . . . . . . . . . . . . . 8-73
WARNING LIGHTS (Four-Way Flashers/Turn Signal) . . 8-76
REAR COUNTERWEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . 8-80
LABOR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-81
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-83
There are lots of pictures, diagrams, illustrations and charts.
Mechanical details and step-by-step instructions you will need are included.
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